Real-Time Monitoring of Gas–Solid Fluidized-Bed Granulation and Coating Process: Evolution of Particle Size,Fluidization Regime Transitions,and Psychometric Parameters

Moisture content and particle size are critical parameters in fluidized-bed granulation and coating. In this study, microcrystalline cellulose was granulated and coated. The particle size was monitored in real time by a Parsum IPP70 probe. The fluidization regime was assessed by Gaussian spectral analysis. The bed temperature and gas humidity profile were monitored to evaluate the drying efficiency. The defluidization phase was detected in the early stages with frequencies below 6.0 Hz. The Parsum probe showed the growth of the particles due to agglomeration. The psychometric parameters indicated the lower potential energy for drying. Therefore, monitoring in real time is important to detect failures.     

Direct-Contact Heat Transfer during n-Pentane Vaporization in a Two-Dimensional Water Column

Direct-contact vaporization heat transfer is investigated by analyzing the heat transfer coefficient with the area of liquid-liquid direct-contact interface. The interface areas of liquid-liquid heat transfer are determined by stroboscopic images. At higher temperature, the heat transfer area per unit volume decreases. The water temperature has no significant influence on the heat transfer coefficient. The effects on droplet size distributions of operating variables including inlet water temperature, n-pentane flow rate, and test position with packing and without packing are compared.     

Notch radius effect on fracture toughness of ceramics pertinent to grain size

Unlike fracture toughness, the notch fracture toughness of a ceramic is not a constant; rather, it increases with the notch-root radius ρ in a notched specimen. In this study, by analyzing the fracture measurements of eight different notched ceramics with an average grain size G of 3–40 μm, a simple model describing the relation between the notch fracture toughness and fracture toughness is proposed as a function of the relative notch-root radius ρ/G. The normal distribution is incorporated to consider the inevitable scatter in measurements where fracture mechanisms and errors are present. The results demonstrate that the model can effectively predict the quasi-brittle fracture variation trend for ceramics, including the upper and lower bounds, with 96% reliability, from a normal distribution; thus, it can address virtually all of the experimental data. We also determined that the notch fracture toughness approximates the fracture toughness if ρ ≤ G.     

改性纳米碳酸钙用于硅酮胶挤出性研究

采用碳化法合成纳米碳酸钙,在反应过程中,调整反应起始温度合成不同晶型大小的纳米碳酸钙。通过透射电镜（TEM）、激光粒度仪对碳酸钙的物相、形貌、粒度进行分析,将改性纳米碳酸钙应用于硅酮胶基料制备及挤出性研究,分析改性纳米碳酸钙的颗粒大小、分散性、流变性能及表面改性剂对挤出性的影响。结果表明：粒径介于50~90 nm,屈服值介于66.4~148.9 Pa,黏度介于0.5~0.75 mPa·s,硬脂酸钠与LH-2、LH-3两种包覆剂进行复配改性的纳米碳酸钙用于硅酮胶基料具有较好的挤出性能。     

Effects of Zn and Y on hot-tearing susceptibility of Mg–xZn–2xY alloys

The effect of Zn and Y on hot-tearing susceptibility (HTS) of Mg–xZn–2xY (x?=?1, 1.67, 2.67) alloys is investigated. It is found that the microstructure of the alloys is mainly composed of α-Mg, long-period stacking-ordered (LPSO) phase and W-phase. Both theoretical and experimental results illustrated that HTS of the investigated alloys is in the following order: Mg–1Zn–2Y > Mg–1.67Zn–3.34Y > Mg–2.67Zn–5.34Y. For Mg–2.67Zn–5.34Y alloy, LPSO phase content reaches at the maximum and its grain size reaches at minimum of 16.4 µm, and the pinning effect of the LPSO phase on grain boundaries is considered to be an important reason for reducing HTS of the alloy.     

One-step synthesis of high purity ZnO micro/nanostructures from pure Zn and pre-alloyed brass powders by vapor phase transport

In this research, vapor phase transport (VPT) was introduced as a facile, inexpensive method to produce ZnO micro/nanostructures from various Zn sources such as pure Zn and alpha brass pre-alloyed powders (Cu–20Zn and Cu–28Zn) at different processing temperatures of 930 °C–1050 °C. Simultaneous thermal analysis (STA) was carried out to investigate Zn evaporation and ZnO micro/nanostructure formation. STA results showed an exothermic peck at 711 °C and 728 °C for Cu–20Zn and Cu–28Zn, respectively, due to oxidation of the evaporated Zn element and formation of ZnO micro/nanostructures. X-ray diffraction results showed that high purity ZnO micro/nanostructures were successfully synthesized via VPT process and the crystallite size was increased from ~60 nm to ~100 nm with increasing processing temperature. Field emission scanning electron microscopy observations showed morphology (e.g. rods, column, tetrapods, and combs) and size of the synthesized micro/nanostructures were dependent on the Zn sources and processing temperature, in which average diameter of the synthesized ZnO structures was increased with increasing the processing temperature. The smallest (98 nm) and largest (603 nm) average diameters of synthesized ZnO micro/nanostructures were attained from the pure Zn and Cu–28Zn brass powders at 930 °C and 1050 °C, respectively.     

Study of fragmentation in cBN powders under ultra-high pressure

Studying the fragmentation law and refinement of cubic boron nitride powder under ultra-high pressure is crucial to producing a high-strength, high-density polycrystalline cubic boron nitride. In this paper, brown and black cBN crystalline powders with different micron sizes were selected as initial raw materials for an ultra-high-pressure simulation experiment. Single and mixed particles were extruded under 80MPa low pressure and 5.5GPa ultra-high pressure at ambient temperature for 1 min. The crushing behavior and particle size distribution of cBN powders with different particle sizes and ratios were investigated using a laser particle size analyzer and scanning electron microscopy. Results revealed no particle breakage or deformation at low pressure, and the compaction density was low. However, under ultra-high pressure, the cBN particles showed cracks, plastic deformation, and fragmentation, resulting in crushed fine particles filling in the voids of coarse particles, which led to a higher pressing density. Small-sized or mixed cBN particles with high density ratios were not easily crushed; the coarser the particle size, the more severe the ultra-high-pressure extrusion and crushing. The pressing density also declined, and brown cBN crystal particles with higher impact toughness demonstrated a lower particle breakage rate. The ultra-high-pressure crushing law should be considered and appropriate binders should be selected to improve the sintering performance of PcBN materials; ultra-high-pressure crushing of cBN powder contributes to cBN-cBN and cBN-M-cBN bonds under high temperatures and ultra-high pressure.     

A compromise between piezoelectricity and transparency in KNN-based ceramics: The dual functions of Li2O addition

Transparent ceramics with good electrical performance have recently drawn broad interest as promising multifunctional materials. Here, we report that a superior transmittance (T = 75 % at 2000 nm) and good piezoelectricity (d₃₃ ∼ 150 pC/N) can be simultaneously realized in 0.93K_0.5Na_0.5NbO₃-0.07SrZrO₃ (KNN-SZ) ceramics by Li₂O regulation. The effect of Li₂O regulation has two parts: first, the presence of Li₂O facilitates the grain growth of KNN-SZ, considering that it melts at a relatively low temperature as a proper sintering aid; second, the introduced Li⁺ causes local lattice distortion, resulting in the coexistence of orthogonal and tetragonal (O–T) phases. The enlarged grains reduce the light scattering by grain boundaries for a higher optical transmittance; meanwhile, large grains stand as a prerequisite for the macroscopic domain structure favoured for decent piezoelectricity, which could also be partly caused by the coexistence of O–T phases. We believe that these findings might make KNN-based ceramics a preferable candidate for optoelectronic devices.     

Trehalose and proline failed to enhance cold tolerance of the cowpea weevil,Callosobruchus maculatus (F.) (Col.: Bruchidae)

The cowpea weevil, Callosobruchus maculatus (F.) (Col.: Bruchidae) is a cosmopolitan field-to-store pest ranked as the major post-harvest pest of cowpea in tropical regions. The cold tolerance of an insect species can vary as a result of abiotic features including food resources. In this study, C. maculatus larvae were fed with proline and trehalose (10, 20, and 40 mmol) treated cowpea seeds to determine the effects of these potential cryoprotectants on the supercooling (SCP) and cold hardiness of the upcoming adult beetles. The SCPs of the control, proline-fed and trehalose-fed adults non-significantly changed from −18.2 °C for the control to −17.2 °C for trehalose-fed adults. The cold hardiness (24 h at 0, -5.0, −7.5, −10.0, and −12.5 °C) of the adults was almost the same for control and treatments. Median lethal times (LT₅₀; lethal time for 50% mortality) were 6.3, 6.0, and 5.4 h, respectively. Moreover, feeding the larvae with proline and trehalose-treated seeds did not affect the proline and trehalose contents of the adult beetles. Our results showed that C. maculatus could not tolerate subzero temperatures well above their SCP, indicating that this species might be a chill-susceptible insect.     

Grain size effect on cyclic deformation behavior and springback prediction of Ni-based superalloy foil

In order to clarify the influence of grain size on cyclic deformation response of superalloy sheets and springback behavior, cyclic loading–unloading and shearing tests were performed on the superalloy foils with 0.2 mm in thickness and diverse grain sizes. The results show that, the decline ratio of elastic modulus is weakened with increasing grain size, and the Bauschinger effect becomes evident with decreasing grain size. Meanwhile, U-bending test results determine that the springback is diminished with increasing grain size. The Chaboche, Anisotropic Nonlinear Kinematic (ANK) and Yoshida-Uemori (Y-U) models were utilized to fit the shear stress–strain curves of specimens. It is found that Y-U model is sufficient of predicting the springback. However, the prediction accuracy is degraded with increasing grain size.